Beginner's Tool Set

Want to get started in Knifemaking? Looking to assemble some basic tools? You may already have many of the tools you need.

Tools


Although the knifemaker's tool list will vary wildly depending on who you ask, I've compiled some basic tool list to help get you started. Fortunately, many of these are common in garages across the country.

Work Bench - Table or other sturdy working space. Needs to be about the right height for working while standing.

Vise - Must have. Something to hold your work down. You could get away with some clamps and vise grips, but a good vise will last forever and be one of the most useful things in your shop.

Hacksaw - Any decent hacksaw with a quality blade will be good to get you started. Choose good quality bi-metal blades. Bi-metal means the teeth are different metal (and hardness) than the surrounding blade. Lennox, Starrett, Milwaukee, DeWalt are all good brands.

Files - At least two large mill files, bastard cut and one smooth cut. I prefer a fairly hefty one, say a 12". Nicholson brand is recognized as good. Handles are optional, but make working with files easier on the hands.

Drill - You will need to drill steel and material for handles. A basic cordless drill is okay for a start, but ultimately a drill press produces the best results.

Bits - A well stocked index of sharp bits suitable for drilling steel is a must. HSS bits are perfectly fine for drilling all kinds of annealed steel. Cobalt are better, but also more expensive.

Hammer - You'll need at least one hammer. A 20 oz. ball pein is a handy choice to have around the shop.

Centre Punch - Splurge for a centre punch. It will help keep those bits on target and make for a more professional looking knife.

Wood Rasp - For shaping handle of wood or synthetics.

Clamps - A few different sizes of clamps and vise-grips for squeezing during glue-ups.

Ruler - Pick up a stainless steel ruler with inches and centimetres. You will find multiple uses for this in the years to come.

Permanent Markers - These can be your best friends. Fine or Ultrafine tip. Black or whatever colour is on sale.

Assorted Sandpaper - For shaping, smoothing and polishing, you'll need some wet/dry type sandpapers from 60 to 600 grit.

Wood Blocks - Make yourself some hardwood blocks for holding sandpaper. Scraps of oak or maple that are cut nice and square are very useful, as are dowels of different diameters.

IMHO, this is all you really need to get started. Give it a go. Many amazing knives are made with files and sandpaper.

If you really like your new hobby:

UPGRADES:

Bench-top Belt Sander - 1"x30" or 4"x36" combination disc/belt sander. Even if you get a 2x72" belt grinder later, you'll still find uses for these little cousins.

Drill Press - Doesn't have to be fancy. The table needs to be right angle to the bit.

Band Saw - Metal cutting band saw. Portable band saws can be converted to sit on the workbench.


For basic heat treating...


The gear described here is for heat treating the most basic of carbon steel such as 1080 or 1084. These steels are recommended for beginners as they can be successfully heat treated with minimum equipment.

There several ways to get the hardening done. A fairly easy and clean way is to use propane or MAPP gas.

Fire Brick - A small starter forge can be made with two soft insulated fire bricks. You can also make a "soup can forge" to heat treat simple carbon steel, but the two brick forge is proven and super-simple to make. Google "two brick forge" or look on YouTube and you're off and running.

Swirl Tip Torch - A Bernz-O-Matic swirl tip torch like the TS-8000 is good for the two brick forge. It's swirling flame action moves the heat. Avoid those "pencil tip" soldering torches as they focus the heat in a tiny spot. We want big heat. Look for the words "Swirl" and "MAPP compatible."

LPG or MAPP Gas - A bottle and a bottle to spare is my rule. You cannot run out during a heat treat. The camping style propane bottles (not canisters) will work fine. The yellow bottles of MAPP gas is good if your forging something large, thick or longer than your forge is designed for. MAPP is hotter burning than propane.

Vegetable Oil - You'll want at least two gallons of vegetable oil. Cheap oil is fine.

Quench Tank - Your vegetable oil will need to be put into a metal container of some sort.

Gloves - Protect your hands with all leather gloves. Avoid work gloves that have nylon over the knuckles as this can melt and cause a nasty burn. (first hand experience talking) Welding gloves are good.

Magnet - Any old magnet will do. I use an old speaker magnet from a car stereo speaker.

Tongs - You will need something to grip a red-hot blade with. Some have proper blacksmith's tongs. An old set of vise-grips works in a pinch.

Oven - Any oven capable of heating around 200°C (400°F) and will hold the knife you intend on making. A toaster over works great for this as you can haul it out to the garage and you eliminate those odd smells from the kitchen.

Oven Thermometer - If you don't trust the dial on your toaster oven, (who would?) an oven thermometer will give you a better idea of how hot your toaster oven is getting.

Fire Extinguisher - Let's see...flame, hot steel and oil...hmmm...you better have one.

PPE...


Respirator - At bare minimum some decent N95 dust masks. Better to look into a half-mask respirator.

Safety Glasses - Hopefully self explanatory.

Gloves - See heat treating section.

And don't forget light! A well lit work area will always be to your advantage. 


Best of luck! 
Kindly let me know if I may have missed something,

Dan

I have put together a free PDF of this basic list. Download and distribute freely.


5 comments:

  1. Great blog! I've always collected knives now I want to start making them. The list and what I've read here is a great start, however I'm the type of person that learns best by following a set of instructions to learn the process then forging out from there. What's the chance of getting a set of directions to follow for making my first knife?

    ReplyDelete
  2. I am working on a walk-through, but it's pretty deep in options and will be some time. I have found this guy "Will" has a two videos that will take you to a finished knife with the most basic of tools. KnifeMaking Tutorial Part 1

    Good luck!

    Dan

    ReplyDelete
  3. Dan,
    Thank you for your blog. I am new to knife making and will be starting my first knife soon (when the mrs lets me ��). The blog is a great source of information. God bless.....mark

    ReplyDelete
  4. Not all steels have such a simple heat treatment method. Perhaps this should be mentioned.
    A very good resource for information on particular steels is available on the yorkshiresteels.co.uk website. It is very helpful for newcomers wanting more information on the extremely important metallurgical treatments of steel. I hear so many horror stories of newcomers making nice blades, taking a long time to get it just the way they want it only to fail at the heat treatment stage and have their blade snap/fracture or contort. This can be virtually wiped from the equation with the correct knowledge.
    I hope this is helpful :-)

    ReplyDelete
    Replies
    1. Peter, you are absolutely correct. This list was intended for the basic heat treatment of 1084 steel which is pretty forgiving for newcomers to the craft.

      Delete